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Melt Flow Indexer for Plastic And Rubber

This melt flow indexer tests MFR/MVR of plastic and rubber in viscous flow. It has a 304 stainless steel heating cylinder (RT-400℃, optional 500℃), dual sensors for temp precision, and 8 weight grades (0.325-21.6kg). Compliant with GB/T3682 and ASTM D1238, it resists corrosion from fluoroplastics. Key-stroke control simplifies operation, and a micro printer outputs data. Ideal for petrochemicals, plastic processing, and research institutes evaluating material processability.

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Product Description


Items

Melt Flow Indexer

Temperature Range

RT-400℃

Temperature drift

4hour, ≤0.5℃

Display Device

Keystroke controlled

Temperature fluctuation

± 0.5℃

Temperature uniformity of 10mm-70mm above the die

± 1℃

Temperature display resolution

0.1℃

Time display resolution

0.1S

Cutting timing range

1-999S adjustable

Mouth mold diameter

Φ2.095±0.005mm ( Mouth Radius : 1.05 mm + 0.005 )

Discharge hole length

8.000 ± 0.025mm

Piston rod diameter

9.474 ± 0.007mm

Piston rod length

6.35 ± 0.13mm

Loading container diameter

Φ9.550 ± 0.007mm

Test range

0.1-150g / 10min

Farmar precision

± 0.5%

Displacement measuring encoder

Omron photoelectric rotary encoder

Testing scope of mass method

0.1-150g /10min

Test range by volumetric method

50-5000cm³/10min(It can measure up to 5000 cm3/10min by using the plugging die)

Output way

Micro automatic printout

Blanking way

Hand automatic cutting can be switched

Test farmar ( weights)

total 8 grades, 8 sets of weights

Power supply

AC220V±10%   50HZ  


No.

Name

Unit

Quantity

Remark

1

counterweight

Set

1

0.325㎏、1.2㎏、2.16㎏、3.8㎏、5.0㎏、10.0㎏、12.5kg、21.6kg(in a load within)

2

counterweight tray

Set

1

in a load within

3

charging hopper

Set

1


4

die cleaning load

Set

1


5

loader bar

Set

1


6

barrel cleaning load

Set

1

assemblies

7

rod

Set

1

(in a load within)

8

die

Set

1


9

gauze

Roll

2


10

printer paper

Roll

2



Product Overview


What It Does & Core Selling Points

The Melt Flow Indexer for Plastic And Rubber is a specialized instrument for measuring MFR (mass flow rate) and MVR (volume flow rate) of both thermoplastics and rubber compounds. Unlike plastic-only testers, it’s engineered to handle rubber’s unique viscous flow properties, making it a one-stop solution for mixed-material labs. It features a corrosion-resistant heating cylinder (304 stainless steel or alloy) and dual sensors, ensuring accuracy even after long-term testing of strong corrosive materials (e.g., fluoroplastics). Its keystroke control design is intuitive for operators, with clear displays and simple parameter adjustments.


Core Features


Broad Material Compatibility

It tests high-temperature plastics (polycarbonate, nylon) and rubber compounds, with a test range of 0.1–150g/10min (MFR) and 50–5000cm³/10min (MVR). The standard 2.095mm die (tungsten carbon steel) and 9.474mm piston rod ensure compliance with global standards, so results are comparable across labs.


Reliable Temperature Control for Consistent Results

It operates at RT-400℃, with a temperature drift of ≤0.5℃ over 4 hours and ±0.5℃ fluctuation. The 10mm–70mm zone above the die has ±1℃ uniformity, preventing uneven melting that distorts MFR values. The dual sensors also extend the instrument’s lifespan by reducing wear on single-sensor systems.


Practical Functions for Daily Use

A 4-minute countdown after feeding (per national standards) ensures materials fully liquefy, while the keystroke control panel lets operators quickly switch between manual and automatic cutting. It retains last test settings on startup, reducing repetitive work for frequent testing. The built-in micro printer outputs results instantly, no computer needed.


Application Scenarios


Rubber & Plastic Product Manufacturers

For companies making rubber-plastic composites (e.g., gaskets, seals), it tests both raw materials to ensure compatibility and consistent flow during molding—preventing defects like uneven bonding.


Tire Production Plants

It analyzes rubber compounds used in tires, measuring how flow properties affect extrusion (e.g., tread formation). This ensures tires meet safety standards for durability and performance.


Quality Inspection Labs

Inspectors use it to verify plastic and rubber materials from suppliers, ensuring they meet contract specifications (e.g., MFR for plastic pipes, flow rate for rubber hoses).


FAQ


Can it test both solid rubber and molten plastics?

Yes. For rubber, it tests molten flow under controlled heat/load (like plastics), while for solid rubber, it can be paired with optional accessories to measure flow properties during vulcanization (ask our team for details).

Why choose keystroke control over touchscreen?

Keystroke control is more durable in dusty or high-humidity environments (e.g., rubber factories), where touchscreens might malfunction. It’s also easier to operate with gloves, common in industrial settings.

How often should I replace the die or piston rod?

With proper cleaning (using the included die cleaning tools), the tungsten carbon steel die and piston rod last 1–2 years for regular use. We recommend inspecting them quarterly for wear (e.g., scratches, deformation).


Melt Flow Indexer for Plastic And Rubber Melt Flow Indexer for Plastic And Rubber  

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